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Home / Packaging Supplies / Foam Inserts

Custom-Fit Foam Inserts and Interior Packaging

Polyethylene and polyurethane foam and custom die-cut foam inserts, designed around your product. Supplied on their own, or fitted inside your crate so nothing moves in transit.

Est. 2001

Family-run shop in York County, PA

NELMA-certified ISPM 15

Facility #09697

No minimum order

On its own or with your crates

~100-mile delivery area

PA · MD · DE, to your dock

A strong crate only does half the job. The other half is what holds the product still inside it. We supply custom-fit foam inserts and interior packaging designed around your product. Order foam on its own for your own packaging, or have it fitted inside the crate we build, alongside the blocking and bracing we build in our shop, so the whole package works as one.

Charcoal foam insert for interior crate packaging, shown in the McConnell shop
Charcoal foam insert frame held up for fitting in the McConnell shop

What we supply and fit

  • Polyethylene foam sheets

  • Polyurethane foam sheets

  • Custom die-cut foam inserts, designed around your product

  • Foam on its own, or fitted inside the crate we build

  • Cushioning for shock- and vibration-sensitive items

  • Lumber blocking and bracing, built in our shop

Protect what's inside

Tell us about your product and we'll follow up to work out the details.

Good fit for

Instruments, electronics, finished or painted surfaces, display pieces, and anything that can't tolerate movement in transit.

On its own or bundled with your crate

Need foam for your own packaging? We supply it on its own. Ordering crates, pallets, or corrugated boxes? Add foam to the same order and the same delivery. There's no minimum order.

Foam insert FAQ

What types of foam do you supply?

Polyethylene and polyurethane foam sheets, and custom die-cut foam inserts designed around your product.

Can I order foam without a crate?

Yes. Foam can be ordered on its own for your own packaging, or fitted inside a crate we build so the whole package works as one.

Is there a minimum order for foam?

No. Single inserts and larger orders are both welcome. On small orders, freight charges may apply.

What do you need to design a foam insert?

The product's dimensions and weight, any fragile areas or surfaces that can't be touched, and how it will ship. Drawings or photos help a lot, and you can attach them to our contact form.

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The crate, the box, and the foam from one supplier

Tell us what you need and we'll follow up to work out the details. No minimum order.

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